Audited Manufacturing Strength

Verified Factory Overview

Independent onsite assessment conducted by TÜV Rheinland confirms our operational footprint, production assets, and engineering qualifications for global export orders.

Production Floor Area 8,000 m² Dedicated workshops for raw material prep, wire extrusion, molding, and assembly.
Export Experience 20+ Years Serving tier-1 distributors in Russia, France, Romania, Portugal, and Hungary.
Production Machinery 22 Units Heavy-duty injection molding, automatic wire cabling, and spot welding systems.
On-Time Dispatch 100.0% Audited delivery fulfillment rate with ISO 9001 certified batch tracking.

Customization & Engineering

Custom Design on Demand Verified
Sample Processing Verified
R&D Engineers 5 In-house
CAD/3D Software Types 3 Systems
New Models Annually 120+ Designs

Manufacturing Infrastructure

Active Production Lines 6 Lines
Full-time Staff 85 Employees
Main Production Units 22 Sets
Nearest Export Hubs Shanghai / Ningbo
Annual Export Volume US $4.2M+

Quality Assurance System

Full-time QA/QC Inspectors 8 Auditors
Material Incoming Logs Verified
Audited QM Process Verified
Standard Inspection Steps IQC, IPQC, FQC
Specialized Lab Units 6 Chambers
Standardized Workflows

End-to-End Manufacturing Process

From raw PVC and pure copper conductors to precision spot welding and packed containers, every step is executed under strict traceability protocols inside our facility.

01 Raw Material Inspection and Copper Preparation

Raw Material

Inspection of copper billets, flame-retardant granules, and reels.

02 Injection Molding of Socket Casings

Injection Molding

High-precision multi-cavity tooling for housing and reel bodies.

03 Wire Extrusion Line with Continuous Jacketing

Wire Extrusion

Continuous insulation coating and cable jacket extrusion.

04 Plug Extrusion and Terminal Molding

Plug Extrusion

Molded Schuko, French, and UK plug head fabrication.

05 Wire Cabling and Twisting System

Wire Cabling

Multicore stranded copper cabling for maximum mechanical flex.

06 Spot Welding of Copper Terminals

Spot Welding

Solid electrical connection of internal busbars and ground contacts.

07 Final Assembly Line for Power Strips and Reels

Assembling

Modular assembly stations for switches, sockets, and reel frames.

08 Laboratory Electrical Testing and Verification

Laboratory Test

100% dielectric, continuity, polarity, and grounding checks.

09 Retail and Export Carton Packaging

Packing

Private label color boxes, clamshell sealing, and barcode labels.

10 Finished Goods Warehousing and Pallet Loading

Storage

Organized warehouse storage ready for 20GP/40HQ container loads.

Machinery & Equipment

Precision Manufacturing Assets

Our production floor is powered by 22 automated and semi-automated machines dedicated to large-volume, zero-defect electrical manufacturing.

Heavy duty injection molding machine

Injection Molding Machine

High-pressure flame-retardant housing molding
Continuous wire extrusion production line

Wire Extrusion Line

Precision outer-jacket and core conductor insulation
Plug head extrusion and molding press

Plug Extrusion Machine

Over-molded strain relief and brass pin retention
Automated wire cabling and twisting system

Wire Cabling Machine

Uniform pitch twisting for high mechanical durability
Automated spot welding station for electrical busbars

Spot Welding Machine

Low-resistance molecular joining of conductive terminals
Conveyorized assembly line with static control

Assembling Line

Paced conveyor assembly with online QC check gates
Hot plastic sealing and blister packing machine

Hot Plastic Sealing Machine

Hermetic blister and retail pack seal for EU retail shelves
Comprehensive view of Lyqen production workshop

Workshop Overview

Clean, organized 8,000 m² floor complying with 6S methodology
Rigorous Testing

Onsite QA & Testing Laboratory

Our dedicated quality control laboratory performs continuous cycle, thermal, optical, and mechanical pull tests to guarantee certified reliability before dispatch.

FQC Final Quality Control

Final Quality Control (FQC)

100% comprehensive electrical insulation and ground continuity audits.

Electrical Safety Testing

Laboratory Test

High-voltage withstand testing to comply with EN 61242 & IEC standards.

Aging Test Chamber

Aging Test Chamber

Accelerated thermal stress and operational cycle life verification.

Load Test Chamber

Load Test Chamber

Maximum rated amp load testing for temperature rise of contacts.

Optical Electronic Projector

Electronic Projector

Optical measurement down to 0.01 mm for terminal and pin dimensions.

Cable Tension and Pull Strength Tester

Tension Tester

Cable anchorage and cord grip pull-force mechanical resistance tests.

Third-Party Verification

Certificates & Compliance Records

All certifications are officially issued by accredited global bodies (TÜV SÜD, SGS, CQC) and valid for immediate customs clearance in key target jurisdictions.

Certificate Category Certificate Number Issuing Authority Certified Scope / Product Validity Window
ISO 9001 System 00124Q39713R0S/3302 CQC Household Extension Cords and Power Sockets for Export 2024-11-11 to 2027-10-11
CE (LVD) Product N8A 116440 0005 Rev. 00 TÜV SÜD Multiple Socket Outlets & Power Strips 2023-04-21 to 2028-04-20
CE (LVD) Product N8A 116440 0002 Rev. 00 TÜV SÜD Multiple Socket Outlets with Switch 2023-04-21 to 2028-04-20
CE (LVD) Product LVD SHES2307014368CO SGS Retractable & Heavy-Duty Cable Reels 2024-02-07 to 2029-02-06

Primary Export Markets

With more than two decades in international trade, over 90% of our annual production supplies verified buyers and retail brands worldwide.

Eastern Europe Russia, Poland, Romania, Hungary
Western Europe France, Belgium, Germany, Portugal
South America Brazil, Chile, Argentina
Northern Europe Sweden, Norway, Denmark
Middle East & Other UAE, Saudi Arabia, Global Retailers

Partner with a Verified Power Distribution Factory

Whether you require private label OEM packaging, customized cord lengths, or full custom mold development, our engineering team is ready to assist your project.

Get a Quote